Measure overhead contact wire wear continuously and smoothly with our Contact Wire Wear Measurement System (CatPro).
Contact Wire Wear Measurement System (CatPro) is a laser-based equipment that integrates into an existing pantograph, measuring overhead contact wire wear and thickness during railway operation. Built to operate whether standalone or Contact Line Measuring System (OVHWizard) coupled, our catenary measurement equipment enables simultaneous measurement of wire profile and wear.
Technical Specifications |
CatPro |
|---|---|
| Contact Wire Types | Single, Double & Twisted |
| Accuracy | ±3 mm |
| Max. Twisted Angle | 45° |
| Weight | 12 kg |
| Datasheet |
Integrate the Contact Wire Wear Measurement System into an existing pantograph and install it in under 2 hours.
The system continuously measures contact wire wear and thickness during vehicle movement.
The CatPro software provides real-time, detailed reports and data analysis of inspection.
Contact Wire Wear Measurement System, also known as contact wire thickness measurement or railway catenary inspection system, is a non-contact, laser-based device used to measure wear and thickness of overhead contact wires. This system is integrated into an existing pantograph and inspects contact wires continuously during vehicle movements. Engineered to inspect both single and double contact wires, this system provides an efficient measurement of different types of overhead wires, even twisted ones.
In electrified rail systems, the integrity of overhead lines is mission critical. These wires must maintain precise contact with pantographs to provide consistent electrical power to trains. Over time, as pantographs repeatedly glide along these wires to draw current, the contact area begins to erode. These wears can compromise electrical performance, introduce safety hazards, and escalate maintenance costs if left undetected. The most common issues that arise from the contact wire wear are voltage instability, current collection efficiency reduction, overhead wire breakage, and increasing carbon buildup on pantographs.
Catenary Wire Wear Measuring System (CatPro) can efficiently be integrated with our Contact Line Measuring System (OVHWizard) to be capable of measuring wear and thickness as well as wire profile and geometry. When paired, these two systems provide a complete view of the overhead contact system’s health, enabling predictive maintenance, real-time alerts, and trend analysis over time.
Railway catenary inspection system is a solution to measure wire wear and profile. Due to the whether conditions of Canadian railway and transit network, it is necessary for the contact wire wear measurement system to efficiently operate in different situations. Moreover, this system can prevent costly emergency maintenance, minimize service disruptions caused by unexpected wire failures, extend the life of the overhead contact systems through early intervention, plan renewals with data-driven insights, reduce manual labor and track occupation time, and ensure compliance with safety regulations and asset health standards.
Yes. ADOR Tech’s catenary wire wear measuring system can continue measurement and inspection even when the traction voltage is switched on.
Yes. ADOR Tech’s railway catenary inspection system can be customized and galvanic isolated if required.
Yes. ADOR Tech’s contact wire wear measurement system can efficiently measure wear and thickness of single and double contact wires, even twisted ones.
Contact Wire Wear Measurement System (CatPro) can be coupled with our Contact Line Measuring System (OVHWizard) to measure both wire wear and thickness as well as their profile and geometry.
